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Build a 5kWh Portable Solar Generator




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This portable solar generator is built from the commercial off the shelf components listed below. The video shows the build process from start to finish. The design of the toolbox allows for other components to be easily swapped out if your component selections suit your needs better.
The goals of this project were:
• Reliable Power
• Solar or generator charging
• Portable, safe and secure
• Power residential fridge/freezer and chest freezer for 48 hours without recharging

++++++++++ PARTS LIST +++++++++++
24V SYSTEM (as shown in the video):
AIMS LifePO4 Battery, 12V 200 Ah (2)…..
Giandel 24V Inverter 2000W…..
EPEVER 40A MPPT Solar Charge Controller…..
Victron Smart Blue Charger, 24V/12A…..
DC to DC Converter, 24V to 12V…..
Single Pole Circuit Breaker, 25A…..


48V SYSTEM (less current, smaller wires…):
Battle Born LiFePO4 Battery 12V 100Ah (4)…..
or
ExpertPower LiFePO4 Battery 12V 100Ah (4)…..
AIMS Power 48V Inverter 1500W…..
Victron 100/20 MPPT Solar Charge Controller…..
LifePo4 48V Charger…..
DC to DC Converter, 48V to 12V…..
Single Pole Circuit Breaker, 20A…..

Common Components
Stanley Toolbox…..
HQST 100W 12V Monocrystalline Solar Panel (8)…..
Victron SmartShunt 500A Battery Monitor…..
Westinghouse iGen1200 Portable Inverter Generator…..
Dual USB Car Charger Socket…..
Car Power Outlet…..
Digital Voltmeter DC 0-100V…..
300A Battery Switch…..
Bus Bar250A…..
200A Terminal Fuse Block…..
50 A Circuit Breaker…..
150 A Circuit Breaker…..
120mm Fan…..
120mm Fan Grill…..
Heat Shrink Wire Connectors…..
1/0 AWG/Gauge 10 Ft Black + 10 Ft Red Cable…..
6 AWG/Gauge 15 Ft Black + 15 Ft Red Cable…..
Large Adhesive Heat Shrink Tubing…..
10 AWG/Gauge Silicone Wire…..
12 AWG/Gauge Silicone Wire…..
16 AWG/Gauge Silicone Wire…..
Mountable XT60 Male Connectors…..
XT60 Connectors…..
XT90 Connectors…..
Inline Fuse Holder…..
25A Screw Terminal Blocks…..
Digital Temperature Meter…..
Digital Temperature Controller…..
Schottky Blocking Diodes 15A…..
1/4-20 Tee Nut…..
Plastic Mounting Standoffs…..
Small Stainless Screws (XT60 mounting, etc.)…..
IRWIN Wire Stripping/Crimping Tool…..
Cable Stripping Knife…..
Rosin Core Solder…..
Hammer Lug Crimper Tool…..

Video Source